Battery Cables

Information

Technical Data

Operating Temp: -20°C to 85°C for
Heat resistant insulation, -40°C to 105°C for HOFR insulation
Nominal voltage: 300 V
Test voltage: 2000 V
Insulation resistance: Min. 20 MΩ x km
Min. bending radius: 7 x cable diameter for heat resistant PVC insulated battery cables, 6 x cable diameter for HOFR insulated Extra flexible battery cables

Cable Structure

Conductor:
Flexible Battery Cables:
Flexible bare copper class 5 conductors to SAE J1127 VDE 0295, IEC 60228, IS 2465, BS 6862

Extra Flexible Battery Cables:
Flexible bare copper class 6 conductors to SAE J1127 VDE 0295, IEC 60228, IS 2465, BS 6862

Separator:
Polyester tape over conductor for HOFR insulated extra flexible battery cables

Insulation:
Flexible Battery Cables: HR PVC
Extra Flexible Battery Cables: HOFR

Colour:
Red, Black

Flame propagation:
Flame retardant test as per IEC 60332-1

Cable features

Extra flexibility
The JAINAM Auto cables is impervious to water, petrol, diesel, acids, engine and lubricating oils and grease resistant
High mechanical strength
Excellent flame retardant properties
Special heat resistant insulation
Excellent mechanical & electrical properties
Minimum bending radius
Tested by SGS, EIL, RITES, NPC

Application

Battery Cables
These wires used low voltage circuit in automobiles such a Vehicles and Motor cycles. where high flexibility is required.

Standard length cable packing:
Coils 25, 50, 100, 200 m in carton boxes, reels

Single Core HR PVC Insulated Flexible Battery CablesSingle Core HOFR Insulated Extra Flexible Battery Cables

Single Core HR PVC Insulated Flexible Battery Cables
Nominal cross sectional area of conductor	Number/Nominal dia of strands	Nominal insulation thickness	Appox overall diameter	Max conductor resistance at 20°C	Current rating
Sq. mm.	mm	mm	mm	Ω/km	Amps
16	196/0.4	1	8.1	1.21	57
25	276/0.4	1.2	9.9	0.780	71
35	396/0.4	1.2	11.35	0.554	91
50	396/0.4	1.4	13.5	0.386	120
70	360/0.5	1.4	15.55	0.272	165
95	475/0.5	1.6	18	0.206	200
120	608/0.5	1.6	19.8	0.161	225
150	750/0.5	1.8	22.1	0.129	250
185	925/0.5	2	24.7	0.106	300
240	1221/0.5	2.2	28	0.0801	425

Single Core HOFR Insulated Extra Flexible Battery Cables
Nominal cross sectional area of conductor	Number/Nominal dia of strands	Nominal insulation thickness	Mean overall dimeter		Max conductor resistance at 20°C	Current rating
Nominal cross sectional area of conductor	Number/Nominal dia of strands	Nominal insulation thickness	Lower lmit	Outer limit	Max conductor resistance at 20°C	Current rating
Sq. mm.	mm	mm	mm	mm	Ω/km	Amps
10	273/0.2	1.2	6.2	7.8	1.91	42
16	513/0.2	1.2	7.3	9.1	1.21	57
25	783/0.2	1.2	8.6	10.8	0.780	71
35	1107/0.2	1.2	9.8	12.3	0.554	91
50	1566/0.2	1.5	11.9	14.8	0.386	120
70	2214/0.2	1.5	13.6	17	0.272	165
95	2997/0.2	1.8	15.6	19.5	0.206	200