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Product Category

Automotive Wires


Automotive Wires

Jainam Automotive Wires are designed for reliable performance in automotive electrical systems. Manufactured using high-quality annealed copper conductors and heat-resistant PVC insulation, these wires ensure stable current transmission under varying temperature and environmental conditions. Suitable for internal wiring in vehicles, these wires offer durability, flexibility, and resistance to chemicals, oils, and fuels.

Construction

Conductor : Soft or annealed copper wire conforming to ASTM B3 or EN 13602

Insulation : Heat-resistant PVC as per ISO 19642 (Temperature Class T2 & T3)

Temperature Rating : T2 (-40°C to +100°C), T3 (-40°C to +125°C)

Voltage Rating : Thin Wall: 30V AC or 60V DC
Thick Wall: 600V AC or 900V DC

Colours : Black, Blue, Brown, Green, Orange, Red, Violet, White & Yellow

Notes : Other colours can be manufactured as per customer requirements

Automotive Wire Features

  • ROHS compliant PVC compound
  • Flame retardant
  • Resistant to acids, petrol, and diesel
  • High flexibility for routing in compact spaces
  • Excellent mechanical strength
  • Stable performance under temperature variations
  • ARAI Certified

Cable Application

Internal wiring harnesses in automobiles

Lighting systems
Control panels and dashboards
Infotainment and navigation systems
Power distribution inside vehicle cabins
Battery and sensor connections

Technical Data

Cross Sectional Area (Sq.mm)No. of Strand / Max Strand Dia (mm)Max Conductor Resistance at 20°C (Ω/km)
Plain Copper		Sn Plated Copper (Ω/km)Min Insulation Thickness (mm)Min Cable Diameter (mm)Max Cable Diameter (mm)
Thin WallThick WallThin WallThick WallThin WallThick Wall
0.3512/0.2154.40055.5000.20-1.2-1.4-
0.5016/0.2137.10038.2000.220.481.42.01.62.30
0.7524/0.2124.70025.4000.240.481.72.21.92.50
1.0032/0.2118.50019.1000.240.481.92.42.12.70
1.5030/0.2612.70013.0000.240.482.22.72.43.00
2.5050/0.267.6007.8200.280.562.73.33.03.60
4.0056/0.314.7104.8500.320.643.44.03.74.40
6.0084/0.313.1403.2300.320.644.04.64.35.00
10.0080/0.411.8201.8500.480.805.35.96.06.50
16.00126/0.411.1601.1800.520.806.47.77.28.30
25.00196/0.410.7430.7570.521.047.99.48.710.40
35.00276/0.410.5270.5380.641.049.49.610.411.60
50.00396/0.410.3680.3750.711.2011.011.512.213.50
70.00360/0.510.2590.2640.801.2013.013.514.415.50
95.00475/0.510.1960.2000.901.2815.316.016.718.00
120.00608/0.510.1530.156-1.28-17.7-19.70

 

Specifications of PVC Auto Cable BS 6862 (3 Core)

Conductor Specification (mm)Conductor Cross Section mm² (AWG)Current Rating (Amps)Overall Diameter of Cables (mm)Sheath ColoursCore Colours
3 × 9/0.303 × 0.65 (19)5.757.0BlackBlack
3 × 14/0.303 × 1.0 (17)8.757.5BlackGreen
3 × 21/0.303 × 1.5 (15)12.758.0BlackRed
3 × 28/0.303 × 2.0 (14)17.58.5Black-

Specifications of PVC Auto Cable BS 6862 (4 Core)

Conductor Specification (mm)Conductor Cross Section mm² (AWG)Current Rating (Amps)Overall Diameter of Cables (mm)Sheath ColoursCore Colours
3 × 9/0.304 × 0.65 (19)5.757.5BlackBrown, Green
3 × 14/0.304 × 1.0 (17)8.758.1BlackBrown, Green, Red
3 × 21/0.304 × 1.5 (15)12.759.0BlackBrown, Green, Red, White

Note: Available in different colours, lengths, wound on cardboard reels, Plastic (Shatter Proof Material) or Wooden Reels.

Specifications of PVC Auto Cable BS 6862 (5 Core)

Conductor Specification (mm)Conductor Cross Section mm² (AWG)Current Rating (Amps)Overall Diameter of Cables (mm)Sheath ColoursCore Colours
5 × 9/0.305 × 0.65 (19)5.758.3BlackBrown, Green, Red, White, Yellow
5 × 14/0.305 × 1.0 (17)8.758.9BlackBrown, Green, Red, White, Yellow
4 × 14/0.304 × 1.0 (17)8.759.8BlackBrown, Green, Red, White
1 × 28/0.301 × 2.0 (14)17.59.8BlackYellow

Specifications of PVC Auto Cable BS 6862 (7 Core)

Conductor Specification (mm)Conductor Cross Section mm² (AWG)Current Rating (Amps)Overall Diameter of Cables (mm)Sheath ColoursCore Colours
7 × 16/0.207 × 0.5 (20)4.258.5BlackBlack
Red
Green
Yellow
Brown
White
Blue
7 × 9/0.307 × 0.65 (19)5.759.0Black
6 × 9/0.30
1 × 14/0.30		6 × 0.65 (19)
1 × 1.0 (17)		6 × 5.75
1 × 8.75		9.2Black
6 × 14/0.30
1 × 28/0.30		6 × 1.0 (17)
1 × 2.5 (14)		6 × 8.75
1 × 17.5		10.2Black
6 × 21/0.30
1 × 35/0.30		6 × 1.5 (15)
1 × 2.5 (13)		6 × 12.75
1 × 21.75		11.2Grey

Note: Available in different colours, lengths, wound on cardboard reels, Plastic (Shatter Proof Material) or Wooden Reels.

Certificates / Approvals

IEC
IEC
IEC
IEC
IEC
IEC
IEC
IEC
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